Intermediate Bulk Containers


Intermediate bulk containers (IBC totes, IBC tanks, IBCs, and pallet tanks) are reusable, multi-use industrial-grade containers designed for the mass handling, transport, and storage of liquids, semi-solids, pastes, and solids. Intermediate bulk container (IBC) is made up of a pallet, an inner container, an outer cage (optional), a lid, and a bottom valve with a ball type.

These containers can be used in the food industry for storage, packaging, and transportation of food ingredients, as well as trash collecting. The exterior cage is built of galvanised steel or iron, both of which are considered food-grade materials and can be used in IBCs in accordance with food safety regulations. Pallet and inner containers are made of a variety of materials depending on their intended usage for packaging.

Flexible and rigid IBC tanks are the two primary types of IBC tanks. 

Rigid intermediate bulk containers are reusable, stackable containers with an integrated pallet base mount for forklift and/or pallet jack movement. Metal, plastic, or a combination of the two materials can be used to make these containers. The volume range of rigid IBC design variants is in between that of normal shipping drums and intermodal tank containers, hence the term intermediate bulk container.

Manufacturers offer bags with a volume of 285–2,830 litres (10–100 cu ft) and can accommodate 500–1,000 kilograms (1,100–2,200 lb) in a conventional flexible intermediate bulk container. Fiberboard, wood, metal, and folding plastic can all be used to make flexible IBCs. Heavy plastic is also used to make folding IBCs. When the IBC is empty, its sides fold inward, allowing it to collapse into a much smaller package for return shipping or storage. Flexible intermediate bulk containers, which are formed of woven polyethylene or polypropylene bags, are used to store and transport dry, flowable materials like sand, fertiliser, and plastic granules.

With the increased alteration of the forms of various food products, the storage, packaging, and transportation operations in the food industry must also be modified. Intermediate bulk containers have the potential to revolutionise this industry. IBCs can store a huge number of materials without deterioration of the food goods, especially during transit, thanks to their small and flexible design. Grief Inc, Schutz, Werit, Mouser, Scholler Allibert, and other brands are working to manufacture IBCs and are currently dominating the market.

The engineering and design of the IBC model has numerous advantages:

  • Because they are cubic in shape, they can transport significantly more material in the same footprint as cylindrical-shaped containers, and far more than can be delivered in the same space as consumer packaging.

  • Plastic liners are used in composite IBCs, which may be filled and discharged via a number of techniques.

  • A product's manufacturer/processor can bulk package a product in one nation and transport it to many other countries at a minimal cost, where it is then packaged in final consumer form in line with local rules and in a form and language appropriate for that country.

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